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Case Studies

Florida Seawall Foam Repair using Terra-Lok™ 24-120 Single Component System

Check out our Seawall Foam Repair video displaying the Seawall Soil Stabilization process using the Terra-Lok™ 24-120 Single Component Polyurethane System
Terra-Lok Single Component Seawall Foam Repair System

About The Project

Contractor
Florida Marine Builders | Pro Foam, Inc
Location
Atlantic Coast Florida
Product Used
Terra-Lok™ 24-120
Learn More About Terra-Lok™ 24-120

Florida Marine Builders faced the challenge of stabilizing and filling the seawall voids in Florida. They turned to the innovative seawall foam repair solution using the NCFI Terra-Lok™ 24-120 Single Component Polyurethane, along with the Terrapin™ All-Terrain Single Component Work Station and technical guidance from Pro Foam.

The goal was to repair and reinforce the Florida seawall by utilizing the unique properties of the NCFI Terra-Lok™ Polyurethane. The aim was to achieve complete stabilization and fill voids or cracks within the soil and seawall structure.

The process involved injecting the NCFI Terra-Lok™ 24-120 Single Component Polyurethane into targeted depths where loose soil and voids were present. The polyurethane’s low viscosity allowed it to effectively permeate the soil. Once injected, the polyurethane reacted with moisture, expanding and compacting the soil.

The seawall foam repair injections followed a gradual upward trajectory to ensure comprehensive coverage and treatment. Weak locations along the entire length of the seawall were selected for injection, focusing on areas prone to cracks, voids, and loose joints.

The implementation of NCFI Terra-Lok™ Polyurethane yielded successful outcomes for Florida Marine Builders. The injections resulted in a fully stabilized and compacted soil layer, effectively sealing cracks, voids, and loose joints within the seawall structure. The video presentation showcased the injection patterns, a graphic illustrating the process of single component permeation grouting, and the before-and-after results of seawall repair using polyurethane foam.

Through the strategic use of NCFI Terra-Lok™ 24-120 Single Component Polyurethane, along with the support of the Terrapin™ All-Terrain Single Component Work Station and technical expertise from Pro Foam, Florida Marine Builders achieved their seawall stabilization objectives. The project demonstrated the effectiveness of polyurethane injection for repairing and reinforcing seawalls, ensuring structural integrity and longevity.

Watch the Seawall Foam Repair Video!

To learn more about the Terrapin™ All-Terrain Single Component Work Station, visit https://ncfigeo.com/equipment/terrapin-all-terrain-single-component-workstation/.

Project Gallery
Terra-Lok™ Seawall REpair

More Case Studies

24-023 Trench Breaker Advances a Michigan Natural Gas Pipeline Project

Polyurethane trench breakers for a 24-mile Natural Gas Distribution Pipeline 
Read This Case Study →

Terra-Lok™ Used to Stabilize and Leak Seal North Carolina Lock & Dam

Discover how the US Army Corps of Engineers and Ram Jack revived the William O’Huske Lock & Dam, preventing water intrusion and preserving its structural integrity.
Read This Case Study →

WV Pipeline Trench Breakers

1,400 ft of pipeline trench breakers, pillows, and pads on a 58-degree hillside slope 
Read This Case Study →

NCFI Terra-Lok™ 24-120 Used to Stabilize NJ Turnpike and Culvert

Culvert soil loss was resulting in the weakening of the roadway and causing it to settle. To repair the issue, ECRR treated the soils with NCFI’s Terra-Lok™ 24-120.
Read This Case Study →
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